Laser Tool Setter Series

Multifunctional Laser Tool Setter for ±X ±Y ＋Z

Tool damage inspection
Tool length measurement
Tool radius measurement
Tool shape measurement
Tool shape monitoring
Single-edge cutting monitoring
Wear compensation
Axis compensation
Tool tip monitoring
Chamfer tool monitoring
Conical tool monitoring

Item No.	DNC56	DNC86	DNC168
Tool Daimeter (Center)	Φ0.03-50	Φ0.03-80	Φ0.03-160
Tool Diameter (Tangent)	Φ0.03-60	Φ0.03-110	Φ0.03-320
Repeatability(2σ）	±0.1μm （up to controller）
General Complex Accuracy(2σ）	±1μm
Laser Type	power<1mW, wavelength 680nm
Laser Beam Alignment	With adjusting mounting plate
Supply Voltage	50mA @ 24VDC
Power Protection	Replaceable fuse
Output Signal	max currency 50mA, max voltage ±50V
Signal Output Mode	5m-8core shielded twisted pair，oil resistance
Pneumatic	4mm tube（43psi~87psi)
Life	>1 million cycles
Sealing	IP68
Body Material	Aviation aluminum
Storage Temperature	-10°C~70°C
Working Temperature	5°C~50°C

Features of Laser Tool Setter

High Precision

Highest repeatability（2σ） ≤ 0.1um
Comprehensive accuracy（2σ） ≤ 1um

Non-contact measurement

Non-contact laser measurement, which won’t damage the tool
Measurable minimum tool diameter is 0.03mm

High Stability

Laser trigger signal is used for stronger signal stability
Anti-drip function design, actively prevent false alarms

High Protection

IP68 for 10 meters water depth protection
Innovative two-tower independent safety protection system

Richer Features of Laser Tool Setter

Tool length, tool diameter, tool swing and contour can be detected
Tool diameter 0.03~168mm can be measured for large application range
No tool hardness limitation, applicable to all hardness tool measurements
Automatically updating the tool offset error
Monitor and compensate for the thermal deformation of the machine tool spindle
Detected at extremely high speed, and can truly simulate actual working conditions.

Different size for Laser Tool Setter Series

Details of Laser Tool Setter Series

DNC56 is suitable for small CNC machining equipment such as precision engraving machines, high-speed polishers, and glass machines. It enables high-precision, high-speed non-contact tool and tool damage detection as well as contour inspection fro various delicate diamter tools where contract force may lead to tool damager, such as glass processing grinding heads.

DNC86 is suitable for medium-sized CNC machine tools such as CNC maching centers, CNC lathe and horizontal machining centers. It enables high-precision, high-speed non-contact tool and tool damage detection, as well as contour inspection for various solid tools, shaping tools and medium to samll diameter disc cutters.

DNC168 is suitable for large CNC maching centers such as gantry CNC milling machines. It enables high-precison, high-speed non-contact tool setting and tool damage detection for disc nutters and various types of large-diameter profile tools.

Function of Laser Tool Setter

Automatic tool length measurement and update automatically
Automatic tool diameter measurement and update automatically
Contour point measurement such as ball-nose custter, toroidal cutter, etc.
Tool wear measurement and automatic
Tool break detection, automatic alarm compensation

Advantage of Laser Tool Setter

Automated measurement is highly time-efficient
Outstanding quality and extremely low defect rates
Enables a closed-loop workflow
Unmanned and automated operation mode
Measures and monitors various tool types, shapes, etc

Highly dynamic measurement of all tool characteristics
Reduces measurement and inspection time by up to 60%
Adjusts speed dynamically based on the tool’s rated RPM
Reliable measurements even in the presence of coolant
Filters out dirt and coolant residues adhering to the tool

Circuit Diagram of Laser Tool Setter

Email: [email protected]

Phone: (+86) 134 1323 8643